Discover the secrets of pottery
 

Welcome to our pottery Archive. Have fun browsing!

 

Article #2: Forming techniques

(Browse for more articles)

 
Pottery can be shaped by a range production of holloware like cups. These
techniques, including: techniques have been in use since at
Handwork can be considered both the most least the 18th century Partial automation
primitive and the most individualized of the jiggering and jolleying processes
techniques, where pieces are constructed have long been used to increased
from hand-rolled coils, slabs, ropes, and production rates and de-skill the
balls of clay body, often joined with a operation
slurry of clay body, known as slip. No Roller-head Machine A machine for the
two pieces of handwork will be exactly shaping of pottery flatware on a rotating
the same, so it is not suitable for mould, as in a jigger, but with a rotary
making precisely matched sets of items shaping tool instead of a fixed profile.
such as dinnerware. Doing handwork The rotary tool is in the form of a
enables the potters to use their shallow cone of the same diameter as the
imagination to create one-of-a-kind works ware and shaped to produce the back of
of art. These methods are often referred the article being made. The ware is
to as "handbuilding". completely shaped, by relatively
Classic potter's wheel in Erfurt, unskilled labour, in one operation at a
Germany.The potter's wheel. A ball of rate depending on the size of the ware of
clay body is placed in the center of a about 12 pieces per minute. The machine,
turntable, called the wheel head, which developed from earlier attempts to
is turned either using foot power (a kick improve on the use of a fixed tool, was
wheel or treadle wheel) or a variable patented by T. G. Green & Co. and H. J.
speed electric motor. Oftentimes, a bat Smith (Brit. Pat., 621 712, 14/4/49) with
(a disk of plastic, wood, or plaster) is subsequent improvements by J. A. Johnson
affixed to the wheel head, and the ball (Brit. Pat., 765 097, 2/1/57; 895 988, 9
of clay body is attached to the bat 5/62). It is now widely used across the
rather than the wheel head so that the world
finished piece can be removed easily Ram Pressing A process for the plastic
without distorting the piece. The wheel shaping of tableware and sanitaryware by
is made to revolve rapidly while the body pressing a bat of the prepared body
is pressed, squeezed, and pulled gently between two porous plates or mould units;
into shape. The process of pressuring the after the pressing operation, air is
body into a rotational symmetry, so that blown through the porous mould parts to
it does not move from side to side as the release the shaped ware. Although the
wheel head rotates is referred to as process was patented in 1952 by Ram
"centering" the body — a most important Incorporated, US Pats, 2 584 109 & 10,
skill to master before the next steps, the term is often used for similar type
"throwing" (forming and raising the walls shaping processes
of the piece) and "trimming" or "turning" Granulate pressing This involves the
(removing excess clay to refine the shape shaping of ware by compressing semi-dry
or create a bottom or foot can be taken. and granulated body in a die, one side of
Potter's wheels can be used for mass which is a solid surface and the other a
production, although often it is employed flexible membrane through which fluid
to make individual pieces. Wheel work pressure, of up to 100 MN.m-2, is
takes a lot of technical ability, but a transferred. The granulate is produced by
skilled potter can produce many virtually spray drying to give a fine and free
identical plates, vases, or bowls in a flowing material with a low moisture
day. Because of its nature, wheel work content of around 5-6%. Also known as
can only be used to initially create dust pressing the technique is widely
items with radial symmetry on a vertical used in manufacture of wall and floor
axis. These pieces can then be altered by tiles, and increasingly of plates
impressing, bulging, carving, fluting, Turning is similar to that used for the
faceting, incising, and other methods to shaping of metal and wood articles. A
make them more visually interesting. blank of clay body, with low water
Often, thrown pieces are further modified content in a condition known as
by having handles, lids, feet, spouts, leatherhard, is mounted on a lathe whilst
and other functional aspects added using a cutting tool follows a profile to
the techniques of handworking. Pottery removes excess material and hence leave a
that is thrown on the wheel is often shaped article
finished in a process known as trimming. Slipcasting is a technique often used for
Jiggering & jolleying These can be seen mass-production, and ideally suits shapes
to be an extension of using a Potters that can not be made by other methods.
wheel, and in comparison allow increased Liquid clay body slip is poured into
speed and improved repeatability. plaster moulds, the permeability of the
Jiggering is the technique where a shaped mould drawing water from the slip to
tool is slowly brought down onto plastic leave a layer the clay body of the
clay body that has been placed on top of internal shape of the mould. This method
a rotating plaster mould. The jigger tool is almost universally used for
shapes one face whilst the mould the sanitaryware, toilets and wash basins, as
other. Jiggering is the term specific to well being widely used for smaller pieces
flatware such as plates whilst a similar such as figurines which have many
technique, jolleying, refers to the intricate details.






1- A- B- C- D- 2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 14- 15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27- 28- 29- 30- 31- 32- 33- 34- 35- 36- 37- 38- 39- 40- 41- 42- 43- 44- 45- 46-