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Ceramic and Pottery Defects 1: Ceramic Processing Definitions

Defects in ceramics are of interest tofiring followed by a high-temperature glost
potters and ceramic manufacturers becauseor gloss firing in the Porcelain Process.A
they are a major cause of financial loss.high-temperature firing followed by a low
They are of interest to collectors oftemperature glost or gloss firing in the
ceramics because they may (or may not) reduceChina Process.A single high-temperature glost
the value of an item. They are of interest toor gloss fire in the Stoneware Process.A
users especially if they can cause damage orsingle lower-temperature glost or gloss
injury in use.I (being old and having nothingfiring in the Semi-vitreous Process.We will
else to do) decided to tell you what Icover this topic in more detail in Ceramic
remember about ceramic defects. I worked inand Pottery Defects 5: Defects Caused During
the ceramic industry for a good part of myBisk Firing Operations.Glost Firing: Firing
life.To understand ceramic defects you shouldof glazed bisk ware (see also above).We will
know something about ceramic processing. Ifcover this topic in more detail in Ceramic
you are a potter or are involved inand Pottery Defects 6: Defects Caused During
industrial ceramic manufacturing you knowGlazing and Glost Firing Operations.Decal
about ceramic processing. For those of youFiring: Firing a decal or decals on ware.We
who are not familiar with ceramic processingwill cover this topic in more detail in
here is the listing of the ceramic processesCeramic and Pottery Defects 7: Defects Caused
we will discuss in this series of articles onDuring Decaling and Decal Firing.Enamel
ceramic defects:Batching andFiring: Firing an enamel usually on decaled
Formulating:Selecting a composition for theware.We will cover this topic in more detail
ceramic and then choosing raw materials forin Ceramic and Pottery Defects 8: Defects
the batch.We will cover this topic in moreCaused During Enameling and Enamel
detail in Ceramic and Pottery Defects 2:Firing.Gild Firing: Firing gold or other
Defects from Raw Materials and Batchingprecious metal decorations.(Note: Now days,
Errors.Forming or Making: Shaping the part bythe decal may include enamel and gold so that
slip casting, pressing, hand forming,a single firing can be used.)We will cover
injection molding, roll forming, jiggering,this topic in more detail in Ceramic and
or any other of a number of ways available.WePottery Defects 9: Defects Caused During
will cover this topic in more detail inGilding and Gild Firing.John T. Jones, Ph.D.
Ceramic and Pottery Defects 3: Defects from(, a retired VP of R&D for Lenox China, is
Forming OperationsDrying: Controlled heatingauthor of detective & western novels,
to dry the ware before firing (or justnonfiction (business, scientific,
leaving it on a shelf in Arizona).We willengineering, humor), poetry, etc. Former
cover this topic in more detail in Ceramiceditor of Ceramic Industry Magazine, Jones is
and Pottery Defects 4: Defects Caused DuringExecutive Representative of International
Drying Operations.Bisque Firing (or BiskWealth Success. He calls himself "Taylor
Firing) and Single Firing: A low-temperatureJones, the hack writer.



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